Wire harness manufacturing includes more than 22 procedure, but not every harness includes all processes. Because not every customer has the same design needs, they send us different customized requests based on OEM designs. Necessary process
I: Cutting wires, Stripping wires, Wrapping, Visual inspection, Electrical Testing, Packing Necessary process
II: Crimping terminals, Stranding wires, Tin flying leads, Soldering, and Putting on connectors
Possible Procedures: splitting zip wires, Shrinking tubes, Cable tie, Pre-molding, Over-molding, Labeling, putting on tubes, Braiding, Potting or Grease adds.

Weekly wire harness manufaturing updated video

1 / 8 / 2024

31 / 7 / 2024

28 / 7 / 2024

27 / 7 / 2024

26 / 7 / 2024

1 / 8 / 2024

Cutting wires and peeling off

Cutting wires and stripping the insulations and cable jackets are highly matching the various design of each harness. Since this procedure are applied to each order you need to design an appropriate lengths, the stripping lengths are what we use terminated the ends based on IPC620.

Presupuesto rápido

Cutting wire

Stripping Jacket

Stripping Insulation

Splitting

Twisting

Terminated wires

Terminated wires including the crimping contacts on wires, after crimped terminals on wire terminated wires need to be put on the connector right positions.

Presupuesto rápido

Crimping terminals

Put on Connectors

Ultrasonic welding

Soldering

Wire splices and jumping

Wire splices and jumping in mass production is important to make the harness working well. A good Lead Free soldering or our Ultrasonic welding has good conductive during overall harness working low resistant,

Presupuesto rápido

Shrinking tubes

Put on PVC tubes

Cable tie

Wrapping cables

IPQC

Pre-molding & Overmolding

Molding technologies are popular use in all use of plug in and out. Premolding is HDPE protective on connectors and wires. Overmolding enable the plug has a good look. And rugged use.

Presupuesto rápido

Pre-molding

Over-Molding

Labeling , Tie up & Packing

A wire harness service not also including wiring and process by machine, there must be having some addtional service,like Labeling ,several pcs leads tie up, testing and

Presupuesto rápido

Labeling

Electrical Testing

Packing

Blog

Para que nuestros clientes confíen más en nosotros, seguiremos actualizando nuestras preguntas frecuentes y conocimientos, para que los clientes puedan aprender más de nuestro blog. Y los clientes juntos progresar, obtener una situación de ganar-ganar.

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QL-Custom Technology Ltd.

QL-Custom Technology Limited es una empresa profesional ISO9001:2015 que se especializa en el montaje de cables y mazos de cables sobremoldeados a medida. Si usted está buscando el mejor socio en el moldeo de plástico, moldeo de baja presión (PCB sobremoldeo) y el cableado, entonces usted finalmente ha venido al lugar correcto donde usted será servido por un equipo altamente experimentado y competente - líderes en la industria. Fabricamos piezas de alta calidad que se utilizan en una amplia gama...

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