Why we are best in cable assembly companies?

Cable assemblies are a group of wires covered by more intensive exterior products. It is a group of cables that have been cut to a specific length and bundled together in a precise orientation to make assembly and installation easier. The cable assembly supplier can bind it together using tape or cable ties, or a sleeve can be placed over top to keep the cables together. The cable assembly companies created specifically for the application are a valuable solution for OEMs across a range of different sectors such as Industrial, Medical, Automotive, Marine and Security. Cable assembly used for a variety of businesses from all industries that require the use of electronic equipment have needs for cable assemblies. Because cable assemblies are designed to hold and organize many different electrical wires safely, they can be used in a variety of indoor and outdoor settings. Cable assemblies protect technicians and contractors from the potential hazards of an electrical current. They also protect external materials that could be harmed by electricity or materials that could conduct electricity, thereby causing harm to bystanders. Wire harnesses allow electricians to easily navigate electrical systems. They keep the wiring in a highly organized configuration, which helps technicians to avoid a time-consuming analysis of how the systemic components fit together. Cable assemblies also serve as a protection for the wires and cables housed within their sheaths. They guard the wiring against wear and tear, harsh environmental conditions, and other incidental damage. To perform higher standards the benefits that cable assemblies can provide to manufacturers and customers alike. ● Safety ● Service life ● Space ● Customizable The cable assembly companies provide safe consolidation of potentially dangerous electrical wiring. They allow electricians to keep the wiring well-organized and simultaneously protect the wiring from outside elements. Wire harnesses keep...

PVC Wire And Cable, Types, Uses, Manufacture, Buying, a Guide

PVC Wire And Cable, Types, Uses, Manufacture, Buying, a Guide   PVC wire and cable are not necessarily terms you might hear every day, but they are vital elements in the makeup of cable assemblies and other manufactured products. The usual mass of cables that manufacturers and prototype designers have to deal with is one of the main reasons why we provide neat, efficient and effective cable assemblies all over the globe! But here, we’re going to provide some insight and information on what PVC wire and cables are, the various types and their uses. Plus much more. But first, here’s the quick summary for you, then we’ll dive into more detail.   What Is PVC  Wire And Cable?   PVC wire and cable are where a thermoplastic material called Polyvinyl Chloride also referred to as PVC is used for wire insulation or cable jackets. PVC wires and cables are widely used due to excellent properties such as chemical, heat and water resistance, robustness, durability, and versatility.   The only specialty in PVC wires and cables is the insulation or sheathing material used. PVC is becoming a commonly used material for many wires and cable constructions recently. Because of this, a variety of PVC wire and cable types are now available in the market to best suit customer needs. Let’s take a look at them in detail.   PVC wire with Tin copper   Types Of  PVC Wires And Cables   Below are some common types of PVC wires and cables that are available to suit different needs.   Special PVC  Wires and Cables   Special PVC as the words says exhibits special properties for wire insulation and cable sheathing purposes. The PVC used within special PVC wires and cables present very good electrical and mechanical characteristics compared to the...

What is Thermocouple Wire? Types, and Uses, an Overview

What Is Thermocouple Wire?     Thermocouple wire or cable is used within a thermocouple that senses temperature using the point of cold junction compensation. Thermocouple wire is used to control instrumentation and for building the sensing point in a thermocouple and is made out of two dissimilar metals.   Overmolded Thermocouple cable   Usable Lengths of Thermocouple Wire   There are many factors that impact the usable length of a thermocouple. The two main factors that affect the usable length of thermocouple wire are total loop resistance and electrical noise. Thermocouple wires are made of different conductor materials. Because of this, the total loop resistance varies from based on the type as well as the wire diameter and length. However, the main goal for a usable length of thermocouple wire is to keep the loop resistance under 100 ohms. With the other factor, the longer the wire, the higher the possibilities of it getting influenced by electrical/radiated noise. This long length of the wire will then affect the performance of the wire. As such the usable length of thermocouple wire is recommended not to run or exceed a minimum of 10 feet. And in case the wire is extended it is recommended to use a shield to reduce the noise interference to an acceptable level. For this purpose, a metal over brad or twisted shielded wire can be used. At the same time avoid running wires closer to sensitive areas like motors and power wires. All in all, the recommended goal for a usable wire length is to keep the wire reduced to less than 100 feet with 20 AWG or thicker wire in an area free of electromagnetic interference. Now with the recommended lengths defined, let’s get into the types of thermocouple wires available and how they differ....

What is A Cable Assembly, The Process, and 5 Common Cable Harness

One of the most significant elements of an electronic or electrical system is the cable assembly. But still, it is one of the last components that is addressed or given importance to. In fact, an over or under designed cable assembly will have a tremendous negative consequence in the performance of the electronic system.   What is A Cable Assembly?   Cable assembly is a group of wires or cables that are organized and integrated into a single unit. Cable assembly is primarily used to transmit power, signals, and information to the designated application and to provide cables protection. Cable assembly also makes an application easy to use, repair and maintain. A cable assembly is also known as wiring looms or cable harness. You will be able to find cable assemblies of various sizes, colors, lengths, and sizes depending on the application. Anyway to give you a more detailed view on this topic I have an interesting flow of subheadings below.   How It Works   As we might know electronic devices and applications deal with many cables that are often overwhelming to maintain. Think of an instance where the cables are tangled and the pain to untangle them. This can even cause disruptions in the flow of signals and power. So what a cable assembly does is bring the different cable components in an application or device to a single unit in a neat and well-organized manner. This will prevent the cables from getting all over the place and make it easier to use and maintain. In addition, rough usage of cables and other unpredictable weather conditions can easily damage cables and disrupt their functioning. So under a cable assembly, all the cables are neatly bundled in an extremely durable sheet of material of exterior covering. This will thereby...

Electrical Wire Harness Design Basics, Steps, Common Mistakes, Advice

Electrical Wire Harness Design Basics, Steps, Common Mistakes, Advice   Electrical wire harness designing is possibly one of the significant steps which allow any electrical device to work, especially helping a vehicle to work the way it is meant to. In fact, the success of an application and its relationship with wires and the overall flow of current is all anchored to how well a wiring harness is designed.   What is a wire harness?   A set Wire harness is the assembly of wires or electrical cables to transmit signals or electric power. The wires are bound by a durable material such as nylon tie in the assembly process. It’s the wire harness that ensures the reliability of effective energy and information transmission in an application. So there’s plenty more we can tell you about wire harnesses, but in the article, we’re going to give you a basic overview, the steps to guide you on design and construction.   Where Wire Harness Assemblies Are Used   Wire harness assemblies are used in a multitude of different environments. The motor industry, aerospace, military applications, consumer products, and even for home projects. Many of these applications will contain multiple wire assembly harness installations and many are integral to enable the machine, vehicle or product to work effectively.       When Wire Harness Assemblies Should Be Installed   Wire harness assemblies are used in a multitude of projects that contain and rely on a variety of wires and cables that function to complete different tasks. The challenge for most cable installations is that the cables and wires themselves are difficult to organize and keep straight and neat. A wire harness assembly can keep things better organized and help the project and installation install more easily and for the whole unit to...

What is Molded Cable? Types, Uses, Materials, a Helpful Design Guide

Cables are definitely one of the most confusing and complicating things to understand. Especially when it comes to choosing a cable that better suits applications. In recent times molded cables have become an attraction among many users. In fact, it’s now becoming one of the comfortable cable options for users.   What Is Molded Cable?   Molded cables are created by injecting heated molten material into a mold cavity. The mold mechanically attaches the connectors to the cables making it a single part. This gives the cable the ability to withstand vibration, shock, and flexibility along with good exposure to a harsher environment. Molded cables have become extremely important among many users. But many users rarely notice they use a molded cable. This applies to everyday objects; you perhaps didn’t know your phone charger had a molded cable. So let’s give you a clear guide on these types of cable.   How a Cable is Molded?   The molding process takes a great deal of pressure in forcing material into a mold cavity. It all starts by installing molding materials into the heated barrel of the molding machine. When heated, the material melts and turns into a resin. Any desired colorants can be mixed at this point. The resin mixed with the colorant is then forced into the mold cavities. After cooling, it will then take the appearance of the mold including any trade names, logos and so on. Pretty useful right? Now let’s see the types of molded cables you can come across. Cable Inner Pre molding In Mold 2 cavities After Over molding Types Of  Molded  Cables   There are many types of molded cables that are offered by different brands in the cable industry. However, they all more or less narrow down to the following types of molded cables.   Standardized Molded Cables...

Low pressure Molding, What Is It, How It’s Used and Where, the Process

Low pressure Molding, What Is It, How It's Used and Where, the Process   Low pressure molding is a technique we all see and encounter in our everyday lives, even though you may not realize it, low pressure molding is integral in many of the appliances and equipment you may use daily. It silently goes about its business and you probably don’t give it a second thought. Here at QL-Custom we have many years of experience with low pressure molding, so we thought we’d share some of the main points about this process with you in this article. Here’s a quick take away answer for you, then we’ll dive deeper into the process and benefits of low pressure molding, not only for applications but for the environment too.   So What is Low Pressure Molding? Low Pressure Molding is a technique for protecting and encapsulating components prone to damage, moisture, or other external influences. Typical in applications such as wiring and printed circuit boards. Using materials known as hot-melts, polymers are used to seal around components using specialist machinery.   Dimer acid based Polyamide materials often referred to as ‘hot-melts’, are thermoplastics that, when heated to specific temperatures become pliable and malleable for use around precious connectors and connections.     Why it’s called Low Pressure Molding   Low pressure molding, (or LPM) in particular, is as the name suggests, the use of lower pressure processes and techniques used where components may suffer from the normal pressure or extreme heat otherwise used in more industry standard pressure molding applications. To reiterate, there are two main reasons an application may require the use of Low Pressure Molding.   Malleability One major factor is the need for the applied thermoplastics to be more viscose. Viscosity allows the injected material to be applied...

How to Find Suppliers in China and deal with them

  1) How to Find Suppliers in China and deal with them ? In recent years, China has seen an enormous surge in interest from foreign businesses. This is all thanks to the country’s low manufacturing and labor costs as well as the huge market potential it has to offer. Still, even with all the hype, finding the right supplier is not as easy as it seems. When looking for a supplier in China, it is not a matter of finding one as there are hundreds, probably even thousands who are able to produce your product. Your goal is to find a reputable manufacturer.   What Should I consider when dealing with China supplier ?   Understand your Product Requirements Before you begin searching for a manufacturer in China, it is crucial that you know the most important features of your product. Create a list of product specifications and requirements based on your buyer’s needs or your end goals to help you choose the most suitable manufacturer. Source for Manufacturers Starting out with nothing when you are trying to establish a business relationship can be daunting. However, it is not impossible. While an internet search is convenient and cost-effective, we highly recommend looking into manufacturers that have already been inspected by a third party like Thomas or CBP (Customer and Border Protection). Build a list of at least ten potential suppliers that you can easily and promptly communicate with directly. Building an extensive list is crucial as it reduces the feeling of scarcity in your search for a dependable manufacturer. Verify Reliability As with any new business partnership, it is crucial that you perform due diligence before signing any agreements or making payments.   One great way to verify a manufacturer’s reliability is by conducting a supplier audit. The audit should cover;  A...

What is Injection Moulding

What is Injection Moulding ?     Injection molding is a manufacturing process used by Steel Mold Tool , the melt plastic been pour into the mold cavities after instant cooling and output the same shape parts. Injection moulding is mostly used when creating a large number of identical products in a short lead time(current 3weeks). The process can be performed with variousPlastic Materials including polymer, elastomers, thermosetting resins.   Injection Molding including Horizontal Plastic Molding and Vertical Injection Molding, plastic molding tool is much larger than the vertical injection molding tool. Currently plastic part molding by a large mold like light cover, containers, bottle caps, home appliances, plastic parts, electronic box, screen frame, toys and so on. Vertical injection molding often to be used in encapsulation on cables assemblies and components.     Horizontal molding machine     Vertical injection machine Today a big percentage of manufacturers are using injection moulding to create products in an accurate and faster way. You will find that all the parts are computerized in the injection moulding machine something that means all the work will run independently like a clock and the outcome that you will get will be accurate. A good example of an industry that utilizes injection moulding a lot is the car manufacturing companies. Some of the things that are made using the technology is the lid of a car’s radiator. There are so many cars that are made every year all over the globe and this sort of process is used to ensure there is high accuracy and speed.   How much does injection molding cost ?   Currently vertical injection molding tool is far cheap than a plastic part mold tool. It determined by the steel you selected, high expensive steel cost you hundreds or thousand of U.S. dollars for steel itself. Since designing a molding tool...

Low pressure molding

Low pressure molding   Low Pressure Molding History 1972 :France IBM first time. 1987 :Eruope automotive start to molding for electronics 1993 :Use for France automotive wiring harness industry 1995 :Wide use for automotive and extended to electronic 2000 :Use for PCB, Sensoring Device and connectors. After2000: Wide range use for worldwide inudstries.   What is Low Temperature molding The low pressure injection molding process is a packaging process that uses a very low injection pressure to inject the encapsulating aterial into the mold and quickly solidation. In order to achieve insulation, temperature resistance, impact resistance, reduce moisture, waterproof, dust, chemical resistance. Applies to: circuit boards, electronic connectors, wiring harnesses, batteries, switches, LED lights, coils, etc..   Advantages   Short injection cycle Resin Materials environmental protection The compound does not have to be mixed Thermoplastics do not require solidation time High reliability Simple mold design     Advantage of Overmolded parts Waterproof Insulation Impact resistance Temperature resistance Chemical resistance Scrap No harm to the environment     Charactors of the PA PA materials elements   Plastic Resin Elements   Dimer acid based polyamidoamines are the result of Dimer acid based polyamidoamines are the result of polycondensation between diamines and dibasic acids. Where the low pressure plastic resin come from?   Dimer acid extracted from common agricultural products Castor oil Corn oil Linseed oil Peanut oil Vegetable oil Tall oil What is the color of Low Pressure materials     The material is granular Generally black or amberCan be made into other colors   Our provide materials including Inejction Pressure1-200psi(0~60kg) Molding temperature160° C~230° C Protect the property of IC and components Charactor   PA/PO/PET/PUR QL-Custom sufficient stock QL-Custom Professional advice Envirmetal Good insulation properties, flame retardant properties and corrosion resistance How to select the materials of low pressure molding ?  ...