Cable assemblies are a group of wires covered by more intensive exterior products. It is a group of cables that have been cut to a specific length and bundled together in a precise orientation to make assembly and installation easier. The cable assembly supplier can bind it together using tape or cable ties, or a sleeve can be placed over top to keep the cables together. The cable assembly companies created specifically for the application are a valuable solution for OEMs across a range of different sectors such as Industrial, Medical, Automotive, Marine and Security. Cable assembly used for a variety of businesses from all industries that require the use of electronic equipment have needs for cable assemblies. Because cable assemblies are designed to hold and organize many different electrical wires safely, they can be used in a variety of indoor and outdoor settings. Cable assemblies protect technicians and contractors from the potential hazards of an electrical current. They also protect external materials that could be harmed by electricity or materials that could conduct electricity, thereby causing harm to bystanders. Wire harnesses allow electricians to easily navigate electrical systems. They keep the wiring in a highly organized configuration, which helps technicians to avoid a time-consuming analysis of how the systemic components fit together. Cable assemblies also serve as a protection for the wires and cables housed within their sheaths. They guard the wiring against wear and tear, harsh environmental conditions, and other incidental damage.

To perform higher standards the benefits that cable assemblies can provide to manufacturers and customers alike.

● Safety
● Service life
● Space
● Customizable

The cable assembly companies provide safe consolidation of potentially dangerous electrical wiring. They allow electricians to keep the wiring well-organized and simultaneously protect the wiring from outside elements. Wire harnesses keep cables from becoming tangled or bent and also protect them from exposure to harmful environmental factors. This improves the ultimate life of the cables. The Wire harnesses keep cables from becoming tangled or bent and also protect them from exposure to harmful environmental factors. This improves the ultimate life of the cables.
Cable assemblies help manufacturers to optimize the space inside of electronics to provide additional room for other parts and components. Even if additional space isn’t required, wire harnesses still decrease clutter caused by individual loose cables. And Customized cable assemblies often support specific functionality in products.

The major cable assembly uses are transmitting information signals or power. Cable assembly is normally designed for environmental factors. The major services included are Cutting and preparing wires. Our fully automatic Komax 255 and wire processing machines cut, strip, tin dip and crimp single or multi-core wires. Crimped cable assemblies thus we hold a vast range of automatic connector and crimp tooling for all major manufacturers including TE Connectivity, Molex, Amphenol, JST, ITT Cannon, DEUTSCH and Hirose. And Cable looms and harness assembly. Applications range from simple panel wiring to complex interconnect harnesses for a wide range of industries including the Industrial, Automotive, Medical and Marine sectors.

The type of cable assemblies includes a variety of options in cable assemblies manufacturing such as multi-conductor, coaxial/RF, wire and cable harnesses, complex military, flat ribbon, custom electro-mechanical, and more. Although there are similarities, there are variations as well. Among harness, assemblies are different types, one being basic. Depending on the exact product, this might include only three discreet components whereas a classic type harness could be designed with several more, as well as various other components that are passive or possibly active. Usually, there are dozens of wires and in some instances, hundreds of unique terminations and components. The most urgent and much-needed five cable assemblies are; Military Grade Cable Assemblies, There are several strict requirements for cable assemblies marked as military-grade, and a separate set of requirements for the connectors on your cables and the wires used in the assembly. Additionally, the use of the cable assembly is taken into account; the requirements for cable assemblies that will be used in underwater environments are t from those used on planes. Military-grade cable assemblies are often required for field communication links, airborne systems, remote weapons control, marine systems, military ground equipment, and inter-shelter communications. RF/EMI Cable Assemblies,
RFI is radio frequency interference that occurs on the radio frequency spectrum. EMI references electromagnetic interference. “Both man-made and natural sources generate changing electrical currents and voltages that can cause EMI: ignition systems, a cellular network of mobile phones, lightning, solar flares, and auroras Northern/Southern Lights.” There are applications where you may want to leverage these signals and times when you may not want them. You’ll want to work with your cable assembly creator to figure out what is best for you. Moulded Cable Assemblies,
HDMI cables are typically moulded cable assemblies. Below you can find an image of an HDMI cable underneath the moulded shell. Moulded assemblies are typically used in applications where a more durable and finished appearance is desired so if those are your requirements, a moulded cable assembly may be the way to go. Assembled Coaxial Round, A Coaxial cable “is a type of electrical cable that has an inner conductor surrounded by a tubular insulating layer, surrounded by a tubular conducting shield. Many coaxial cables also have an insulating outer sheath or jacket. Flat Ribbon Cable Assemblies, Flat Ribbon cables look cool. Rather than the wires being bundled together within a sheath, the wires are nicely organized in a flat ribbon. Our full-service facility in Colorado manufactures custom cable and wire harnesses from prototype to final packaging, quickly and cost-effectively.

Our cable assembly manufacturer custom cables for specific applications based upon customer design and print requirements. We can assist with cable and connector selection, layout and manufacturing techniques, and computer-aided design (CAD). Our company can help you design your high-quality cable assembly to best suit your end product needs while keeping costs low. We have access to a wide cross-section of cables, connectors, application tooling, testing fixtures and adapters to meet industry and customers increasing demands for quality cable products. Our custom cable assembly solutions are manufactured for various applications in the medical, military, aerospace, and portable devices industries.
Our cable assembly engineers are invaluable members of the team. With detailed processes in place, the engineer can spell out project success from the start. The project schedule, indeed, is one of the most crucial parts of the planning process, as it will be in use at every step of the project. Our engineers help to judiciously set project schedules that allow us to meet whatever timetables are set by the client. A major contributing factor towards ensuring on-time delivery lies in Meridian’s UL approval as a manufacturing facility at both our US and China locations. Our clients and cable design engineers alike rely on a steady logistical operation, which has two wholly-owned manufacturing facilities on opposite ends of the globe readily facilitates. Our design engineers will work with you to design the most cost-efficient and reliable cable assembly for your application. Whether it’s a safety cable or restraint cable assembly, a control cable assembly, mechanical cable (push-pull cables or pull-pull cables), conductive cable (wiring harness or leads) medical miniature cable assembly or a remote actuation assembly, CMA can provide it.

Every custom cable assembly we produce is manufactured to the highest levels of quality. We use state-of-the-art production technology and proven processes to ensure superior quality, precision, and lot-to-lot uniformity. As needed, our in-house applications department can help your team optimize your design for ease of manufacturing or reduced production costs. Before starting full production, we can manufacture prototypes and/or first articles that enable you to test your cable assemblies’ form, fit, and function. Prototyping helps ensure perfect fitment and eliminate any confusion on your production line. We provide connector encapsulation with epoxy and polyurethane potting compounds and work with all types of electrical jacketed cables, whether unshielded or multi-shielded. Being an experienced electronic cable assemblies manufacturer, we understand the importance of cable assemblies in your machinery and ensure that they go through visual inspection as well as 100% electrical test with Cirrus testers to ensure minimum downtime and troubles. A key factor that distinguishes Star Engineering from other cable assembly companies is our in-house manufacturing capability. Our cable assembly solutions are manufactured for various industries like medical, automotive and manufacturing to name a few. We also provide customized solutions for electronic cable assemblies according to our customers. Contact us for the latest and the best in cable assemblies.

To discuss your business needs, please get in touch with our friendly customer service team or through our website, who will be happy to talk through your requirements.