Low pressure molding

By Tina / 2018年5月19日

Low pressure molding

 

Low Pressure Molding History

1972 :France IBM first time.
1987 :Eruope automotive start to molding for electronics
1993 :Use for France automotive wiring harness industry
1995 :Wide use for automotive and extended to electronic
2000 :Use for PCB, Sensoring Device and connectors.
After2000: Wide range use for worldwide inudstries.

 

What is Low Temperature molding

Low Pressure Molding History

The low pressure injection molding process is a packaging process that uses a very low injection pressure to inject the encapsulating aterial into the mold and quickly solidation. In order to achieve insulation, temperature resistance, impact resistance, reduce moisture, waterproof, dust, chemical resistance.

Applies to: circuit boards, electronic connectors, wiring harnesses, batteries, switches, LED lights, coils, etc..

 

Advantages

 

Short injection cycle
Resin Materials environmental protection
The compound does not have to be mixed
Thermoplastics do not require solidation time
High reliability
Simple mold design

 

Advantages

 

Advantage of Overmolded parts

Waterproof
Insulation
Impact resistance
Temperature resistance
Chemical resistance
Scrap No harm to the environment

 

Advantage of Overmolded parts

 

Charactors of the PA

PA materials elements

What is low pressure plastic_1

 

Plastic Resin Elements

 

What is low pressure plastic_1
What is low pressure plastic_2

Dimer acid based polyamidoamines are the result of

Dimer acid based polyamidoamines are the result of polycondensation between diamines and dibasic acids.

Where the low pressure plastic resin come from?

 

Dimer acid extracted from common agricultural products
Castor oil
Corn oil
Linseed oil
Peanut oil
Vegetable oil
Tall oil

Where the low pressure plastic resin come from

What is the color of Low Pressure materials

 

What is the color of Low Pressure materials_1

 

The material is granular Generally black or amberCan be made into other colors

What is the color of Low Pressure materials_2

 

Our provide materials including

Inejction Pressure1-200psi(0~60kg)
Molding temperature160° C~230° C
Protect the property of IC and components

Charactor

Charactor

 

PA/PO/PET/PUR
QL-Custom sufficient stock
QL-Custom Professional advice
Envirmetal
Good insulation properties, flame retardant properties and corrosion resistance

UL94–V0RoHSWEEE

How to select the materials of low pressure molding ?

 

High Temperature Resistant

 

PA673 OM673 Use for automotive hood Amber -40℃~140℃ Shore A 90  187℃ ±5℃

PA678 OM678 Use for automotive hood Amber -40℃~140℃ Shore A 90  187℃ ±5℃

PA682 OM682  Inside of Auto tire, low water tramission  Amber  Shore A 88 188℃ ±5℃

PA687 OM682 Inside of Auto tire, low water tramission Amber  Shore A 88  188℃ ±5℃

Adhesive to Plastics

 

PA633 OM633  Use for Auto Fire Wall  Amber  -40℃-130℃  Shore A 90  175℃ ±5℃

PA638 OM638 Use for Auto Fire Wall  Amber  -40℃-130℃  Shore A 90  175℃ ±5℃

PA652 OM652 Good bonding and flexibility Amber -40℃-100℃ Shore A 77 157℃ ±5℃

PA657 OM657 Good bonding and flexibility Amber -40℃-100℃ Shore A 77 157℃ ±5℃

PA6208 MM6208 Cable Strain Relief Amber -40℃-100℃ Shore  A 78  155℃ ±5℃

Toughness Resins

 

PA341 OM341  High Voltage ModulesTransparent Orange  -25℃-125℃  Shore A 92  173℃ ±5℃

PA641 OM641  Memory Stick, Connectors  Amber  -40℃-130℃  Shore A 92  175℃ ±5℃

PA646 OM646 Memory Stick, Connectors  Amber  -40℃-130℃  Shore A 92  175℃ ±5℃

PA648 OM648 UV stability, out door electronics  Black  -40℃-130℃  Shore A  92  175℃ ±5℃

Chemical Resistance

 

AS4226 -Automobile transducer, industrial assemblies  Transparent  -40℃-85℃    -165℃ ±5℃

AS5373  MM5375/MM Q-5375  Excellent bonding to hard plastics, OvermoldingWhite(Not Transparent)  -30℃-100℃  Shore A 55  139℃±5℃

PA2384- Temperature and Oil Resistant ,Automotive sensors  Amber  -20℃-175℃  Shore A 65 ~75   189℃ ±7℃

UV Resistant Low Pressure Molding plastics

 

PA668- UV resistant, Out door LED and lighting  White  -25℃-130℃  Shore A 90  155℃ ±5℃

PA6344- UV resistant hotmelt, plastic welding is good bonding  Black   -20℃-100℃  Shore A 76   147℃ ±9℃

 

Manufacturing service

Manufacturing service_1
Manufacturing service_2

 

 

Application

 

Application_1
Application_2

Why select low pressure molding?

 

Encapsulation advantage
Machine price advantage
Mold price advantage

 

Can injection precision products because:

Low pressure + low temperature
Short product injection cycle
Simple mold design

 

Why choose QL-Custom?

 

Because we are dedicated to the development of low pressure injection molding technology
Because we provide a full range of low pressure injection solutions
Because we are advance 7year with international low-pressure injection molding technology
Because we have the best team

How to use molding instead of casting?

How to use molding instead of casting_1
How to use molding instead of casting_2