What is Thermocouple Wire? Types, and Uses, an Overview

What Is Thermocouple Wire?     Thermocouple wire or cable is used within a thermocouple that senses temperature using the point of cold junction compensation. Thermocouple wire is used to control instrumentation and for building the sensing point in a thermocouple and is made out of two dissimilar metals.   Overmolded Thermocouple cable   Usable Lengths of Thermocouple Wire   There are many factors that impact the usable length of a thermocouple. The two main factors that affect the usable length of thermocouple wire are total loop resistance and electrical noise. Thermocouple wires are made of different conductor materials. Because of this, the total loop resistance varies from based on the type as well as the wire diameter and length. However, the main goal for a usable length of thermocouple wire is to keep the loop resistance under 100 ohms. With the other factor, the longer the wire, the higher the possibilities of it getting influenced by electrical/radiated noise. This long length of the wire will then affect the performance of the wire. As such the usable length of thermocouple wire is recommended not to run or exceed a minimum of 10 feet. And in case the wire is extended it is recommended to use a shield to reduce the noise interference to an acceptable level. For this purpose, a metal over brad or twisted shielded wire can be used. At the same time avoid running wires closer to sensitive areas like motors and power wires. All in all, the recommended goal for a usable wire length is to keep the wire reduced to less than 100 feet with 20 AWG or thicker wire in an area free of electromagnetic interference. Now with the recommended lengths defined, let’s get into the types of thermocouple wires available and how they differ....

What is A Cable Assembly, The Process, and 5 Common Cable Harness

One of the most significant elements of an electronic or electrical system is the cable assembly. But still, it is one of the last components that is addressed or given importance to. In fact, an over or under designed cable assembly will have a tremendous negative consequence in the performance of the electronic system. What Is A Cable Assembly?   Cable assembly is a group of wires or cables that are organized and integrated into a single unit. Cable assembly is primarily used to transmit power, signals, and information to the designated application and to provide cables protection. Cable assembly also makes an application easy to use, repair and maintain. A cable assembly is also known as wiring looms or cable harness. You will be able to find cable assemblies of various sizes, colors, lengths, and sizes depending on the application. Anyway to give you a more detailed view on this topic I have an interesting flow of subheadings below.   How It Works   As we might know electronic devices and applications deal with many cables that are often overwhelming to maintain. Think of an instance where the cables are tangled and the pain to untangle them. This can even cause disruptions in the flow of signals and power. So what a cable assembly does is bring the different cable components in an application or device to a single unit in a neat and well-organized manner. This will prevent the cables from getting all over the place and make it easier to use and maintain. In addition, rough usage of cables and other unpredictable weather conditions can easily damage cables and disrupt their functioning. So under a cable assembly, all the cables are neatly bundled in an extremely durable sheet of material of exterior covering. This will thereby act...

What is Molded Cable? Types, Uses, Materials, a Helpful Design Guide

Cables are definitely one of the most confusing and complicating things to understand. Especially when it comes to choosing a cable that better suits applications. In recent times molded cables have become an attraction among many users. In fact, it’s now becoming one of the comfortable cable options for users.   What Is Molded Cable?   Molded cables are created by injecting heated molten material into a mold cavity. The mold mechanically attaches the connectors to the cables making it a single part. This gives the cable the ability to withstand vibration, shock, and flexibility along with good exposure to a harsher environment. Molded cables have become extremely important among many users. But many users rarely notice they use a molded cable. This applies to everyday objects; you perhaps didn’t know your phone charger had a molded cable. So let’s give you a clear guide on these types of cable.   How a Cable is Molded?   The molding process takes a great deal of pressure in forcing material into a mold cavity. It all starts by installing molding materials into the heated barrel of the molding machine. When heated, the material melts and turns into a resin. Any desired colorants can be mixed at this point. The resin mixed with the colorant is then forced into the mold cavities. After cooling, it will then take the appearance of the mold including any trade names, logos and so on. Pretty useful right? Now let’s see the types of molded cables you can come across. Cable Inner Pre molding In Mold 2 cavities After Over molding Types Of  Molded  Cables   There are many types of molded cables that are offered by different brands in the cable industry. However, they all more or less narrow down to the following types of molded cables.   Standardized Molded Cables...

How to Strip the cable metal braids ?

How to Strip the cable metal braids ?   Why need to use flash stripping machine ?   A lot of cable factory have a big question that how to cut the cable braiding and Foil tapes, today we are talking about how to strip the cable metal braids quickly and look beautiful. Some of the braiding under the shealth or out of the cable jacket , first position only application for shielding for transmission  signal ,keep the cable transfer the signal normally. But the out of braid not only for signal shielding ,the most important function for abrasion proof.   While the factory handle the cutting during mass production course it is current a head-hurt problem and can’t keep up the pace of delivery time. As the development of this industry , some people create a machine named Flash Stripping ,using the short-time high voltage and high electrical current to melt the braids. It would break a little of the jackets ,but didn’t breakdown the cable jackets at all. And the fronts are easy to pull off. This way proved our efficiency very quickly. Just one second speed to peeling off. You can take off the braids easy now   How to set the parameter on the machine ?   1\ Set the time use about 1 second , or 2~3 seconds if the thickness is too much, 2\ Set the Voltage and current on fuse blade. Instant high current will fuse break the metal mesh 3\ Test again the fuse temperature verifying the cable jacket has some break, if so, turn down the temperature set. See our video to learn strip cable braid off 1 second only What it looks like after stripping & What service we can serve? After instant stripping the cable braids and shieldings, you...

Custom Cable process

Overview of custom cable process   Are you a major stakeholder in aerospace, telecommunications, satellite, broadcast or transport industry looking for bespoke custom cable services? Is your project in need of custom cables that exceed “industry level” standards? Well, look no further. We’ve got you covered.   Say hello to precision engineering   We distinguish ourselves as the best in cable solutions. With many years’ experience to boot, excellent services, product innovation and reliability, we guarantee you high quality, durable and bespoke cables. As a company with unrivalled dedication to precision enginering, we will design custom cables that blend effortless into your application. This is the ideal solution you are looking for. Quality is guaranteed.   Gives us a drawing-print and watch as it comes to life   Here is a breakdown of the process   – from design right to application. First, draft a drawing (blueprint) of the cables and send it to us. Our team of experts will analyze the blueprint and quote a price for you. Note that if you do have a sample from which you want us to replicate in mass production then you should send it to us. If you are OK with our quotation, we will build a prototype with the same labels, terminals and circuitry. Feel free to request for a redo otherwise a nod should do for completion of the project.   You can never go wrong with the decision to choose us as your custom cable solution.   We have established ourselves as the partner of choice for other entities just like you. Our excellent track record, satisfied clients and engineering prowess speaks for itself. Contact us now for a bespoke solution. Whether it is coaxial cables, multicore cables, power cables, multipair cables, ribbon cables, RJ45 patch lead cables or...

What is a Cable Assembly

What is a Cable Assembly   The standard definition of cable harness assembly or wire harness assembly is a string of wires or cables that are used to transmit signals and information in the form of operating currents. These assembly units are implemented in different industries such as transportation, automotive, electronics, agricultural, appliances, industrial and other industries worldwide.   What is Cable Assembly? Cable assemblies are a bunch of cables that are used to efficiently transmit signals from one point to another. These are a bespoke collection of a number of wires that are exactly cut to the length and are commonly bound together by conduit, clamps, cable ties, cable lacing, straps, electrical tape, sleeves, and a weave of string or a combination of such similar materials. This allows several wires to be laid along the same path at the same time.   Why Use Cable Assembly?     There are many advantages to using cable assemblies.   This assembly is sometimes also called as cable harness assembly or wire harness. They are much safer to use and give an organized and a robust look as compared to loose, dangling wires found in work or domestic places. They allow for stronger securing of cables too. The neatness of the cable assemblies reduces the loose wiring and all the damage that is likely to be caused. Such assemblies are particularly useful in industries that have machinery because they reduce the chances of loose wires and electrical damages. The binding that connects the cables in the assembly unit also reduces the vibrations caused by the machinery. These bindings can be specified to be flame resistant too, thus, reducing the chances caused to the cables by electrical fire.   These assembly units are not only being used in the technical equipments, they are...